Jun 2022 - May 2023, Jan 2025 - Jul 2025 · Contract · Richardson, Texas, on-site
The heater and charger around a radar product’s battery, from the control loop on the Nucleo through to the documents the factory builds from.
Fig. 2The radar unit opened up: the patch antenna array on its board, with the GPS and cellular antennas beside it.
Designed and implemented a solar-powered battery heater using a PID control loop on an STM32 Nucleo board, holding LiFePO4 cell temperature in sub -30 °C conditions.
Developed and tested custom DC-DC buck control logic, MPPT tracking, and battery charging algorithms tuned for cold weather.
Wrote firmware in STM32CubeIDE and deployed it to embedded hardware inside a commercial radar product.
Ran GPS and 4G validation with tools like VisualGPS, and tuned antenna performance for radar-to-GPS synchronization.
Led solar chamber testing by building an artificial freeze environment to simulate low-light, low-temperature conditions.
Worked across design, firmware, test, and in-house manufacturing to iterate PCB layouts in Siemens PADS and KiCad and improve design-for-manufacturing readiness.
Wrote the technical documentation for internal manufacturing and outside production partners, and supported regression testing and post-market monitoring of deployed units.
A thermal test bench for an EV program, automated so a whole set of ECU scenarios could run without anyone rewiring in between.
Fig. 4The thermal bench panel part way through wiring: relays and terminal blocks on DIN rail, with the routing drawn on in marker.
Designed a hardware-in-the-loop system to automate thermal test bench testing using relays, NI DAQ, CANoe, and ECU Test, covering every scenario without manual setup.
Built flexible test benches able to simulate complex ECU scenarios with automated switching logic.
Documented the HIL design method so the approach stayed consistent and debuggable across the team.
Worked with the firmware and thermal systems teams to widen test coverage and cut regression time.